Chipping of Mixer Trucks
Performance, capacity and efficiency restored from the inside of the drum.
At Alpha Silo Cleaning INC, we are specialists in Professional Chipping of Mixer Trucks, a key service to restore the functionality of the mixing drum and avoid accumulations that directly affect the daily operation. The residual concrete that remains adhered inside the drum after each day’s operation hardens over time, generating a layer that reduces the useful capacity of the truck, alters the quality of the mixes and generates problems of overweight.
For this type of service, we use precision tools and safety protocols to remove this hardened concrete without damaging the drum or interrupting operations.
Why is it crucial to chipping mixer trucks?
Internal cleaning of mixer trucks is not a luxury, but an operational necessity. Over time, concrete buildup can lead to:
- Significant reduction in load capacity, limiting truck productivity.
- Overweight, resulting in increased wear and tear on tires, suspension and braking system.
- Poorly prepared mixes, contaminated by old residues, which affect the final quality of the concrete.
- Increased fuel consumption and engine stress due to non-functioning weight
- Risks of overload fines on weight-controlled roads
- Increased frequency of corrective maintenance and reduced drum life
Performing preventive maintenance by periodically chipping the drum ensures that each load is transported in optimal conditions, taking care of both the product and the machinery.
How do we perform chipping on mixer trucks?
Our process is designed to be safe, efficient and respectful of the customer's operating times:
1 - Initial inspection and evaluation.
We examine the drum to identify the level of accumulation, critical access points and working conditions. This allows us to plan the intervention accurately.
2 - Securing the work area.
We establish safety protocols, delimit the area and protect the external components of the truck during the removal process.
3 - Internal chipping with specialized tools.
We use lightweight, high-precision pneumatic tools to remove the concrete adhered inside the drum, working carefully to preserve its structural integrity.
4 - Material removal and final cleaning.
All removed material is neatly removed, the inside of the drum is cleaned and a visual inspection is performed to ensure a clean and safe operating surface.
5 - Final report and recommendations.
We provide you with a report with visual evidence of the before and after, as well as suggestions on recommended cleaning frequency based on the use of the unit.